Refractory Materials for Acid Furnaces

Your Professional Refractory Materials For Acid Furnaces Supplier

 

After more than 30 years of continuous innovation and development, the company has become a comprehensive enterprise for refractory materials used in metallurgy, power, building materials, chemical industry, glass and other industries.

 

It mainly produces castable series, plastic series, prefabricated parts, refractory bricks, insulation bricks, aluminum silicate ceramic fibers and other dozens of brands and hundreds of varieties of refractory products, which are sold well in more than 20 provinces, cities and autonomous regions across the country.

 

 
  • Corundum Brick
    Corundum bricks are neutral refractories with a refractoriness up to 2000 °C and 1800 °C under load. They offer excellent high-temperature, corrosion, and wear resistance, along with superior...
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  • High Alumina Insulation Bricks
    High-alumina polylight thermal insulation bricks are made of special high-alumina as the main raw material, supplemented with appropriate additives, and produced by polylight ball burning loss...
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  • Heavy Refractory Bricks
    Heavy bricks have high mechanical strength, long service life, good chemical stability, no chemical reaction with materials and good high temperature resistance, the highest heat resistance...
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  • Clay Insulation Refractory Bricks
    The Al2O3 content of clay insulating refractory bricks is generally more than 40%, and the Fe2O3 content is less than 2.0-2.5%. The clinker is 65-85% and the bonding clay is 35-15% in the...
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  • Corundum Refractory Castable
    Corundum refractory castable is made of fused corundum, ultrafine alumina powder, pure calcium aluminate cement and various additive binders. It is a high-grade high-purity refractory castable...
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  • Corundum Mullite Castable
    Corundum-mullite castable is made of fused corundum, mullite, special high-alumina bauxite, industrial chromium oxide, ultrafine alumina powder, pure calcium aluminate cement and various additive...
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  • Lightweight Insulation Castables for Acid Furnaces
    Lightweight insulation castable, also called insulation castable, heat-insulating castable, is a refractory insulation castable carefully formulated with lightweight aggregate, high-aluminum...
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  • Lightweight insulating bricks
    Lightweight insulating bricks are porous refractory materials with a bulk density below 1300 kg/m³. They offer low thermal conductivity and high porosity for excellent insulation, though with...
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Why Choose us

 

Quality Certification

The product has successfully obtained ISO9001 quality management system certification, earning the trust and acclaim of numerous users in the highly competitive market environment.

 

Advanced Equipment

The company's technical center is equipped with a variety of experimental and testing facilities for refractory raw materials and products, including a fully automatic dilatometer, flat plate thermal conductivity meter, load-softening tester, thermal shock testing machine, and a reburning test furnace, among others.

 

Production Capacity

The company operates two fully automated production lines dedicated to unshaped refractory products, with a combined annual output capacity of 100,000 tons.

 

Parameter

 

Ltems

Indexes

Al2O3 % ≥

70

SiO2

9

Refractoriness ℃ ≥

1780

Bulk density kg/m³ ≥

2.7

Line change rate after burning % 1100℃x3h

-0.1~0.3

Cold flexural strength Mpa 110℃x24h ≥

8.6

Cold compressive strength Mpa 110℃x24h ≥

77

Construction water addition %

7±2

 

Corundum Brick

 

Types of Refractory Materials For Acid Furnaces

The refractory materials for acid furnaces produced by our company mainly include the following types:

 

Corundum Refractory Castable
Corundum refractory castable is made of fused corundum, ultrafine alumina powder, pure calcium aluminate cement and various additive binders. It is a high-grade high-purity refractory castable that can only be used after on-site vibration construction and baking.

 

Corundum Mullite Castable
Corundum-mullite castable is made of fused corundum, mullite, special high-alumina bauxite, industrial chromium oxide, ultrafine alumina powder, pure calcium aluminate cement and various additive binders.

 

Lightweight Insulation Castables For Acid Furnaces
Lightweight insulation castable, also called insulation castable, heat-insulating castable, is a refractory insulation castable carefully formulated with lightweight aggregate, high-aluminum porous aggregate, high-temperature binder, admixture, etc., with a bulk density generally less than 1.8g/cm3.

 

Benefits of Refractory Materials For Acid Furnaces

 

You Cannot Get a Better Heat-Resistant Cement Than This
Refractory materials for acid furnaces is very popular among oven and furnace designers for its heat-resistant properties. This stuff can handle temperatures at which other regular cement or mortar breaks down.

 

You Will Get Flexibility In Design
As this cement mixture has a texture like any other cement, thus can be easily molded, poured, or made into any shape you wish. You can get a specific shape or line an area with heat-resistant refractory materials for acid furnaces like never before.

 

Durability That Lasts For Years
In addition to its heat resistance property, the texture of this cement is also resistant to extreme wear and tear which makes it one of the best choices for industrial settings and high-working areas. With that, it is also thermal shock resistant meaning it won’t crack or break with quick temperature changes.

 

Saves Lots Of Money
Refractory materials for acid furnaces traps heat inside the structure which makes it more energy-efficient. Imagine, installing a kiln or oven with this material and saving a lot of your resources by keeping the furnace hot for longer. A good choice for both your wallet and environment!

 

Application of Refractory Materials For Acid Furnaces

 

 

Steel Industry

Refractory Materials are heavily utilised here. For lining blast furnaces, converters and even ladles. They protect them from the extreme heat that is required to process molten steel. Without these linings, equipment would deteriorate rapidly, leading to costly repairs and downtime.

 

Cement Industry

And this reciprocates to where they are used, for example, in rotary clins. They help maintain structural integrity and prevent wear and tear. It ensures a seamless production cycle in one of the most demanding industrial processes.

 

Glass Manufacturing

The glass industry relies heavily on these materials for suitable results. They are used extensively to line furnaces & tanks.To protect them from thermal stress in the production phase of course. These materials can easily withstand high temperatures that are commonplace in this industry.

 

 

 

Shipping

We offer various shipping methods, including sea freight, air freight, and express delivery, depending on the order size and destination.

 

Shipping costs will be calculated based on the destination and weight of the package.

 

Customers will receive a tracking number once the package has been shipped, so they can track the status of their delivery.

 

We strive to ship all orders within 2 business days of receiving the payment.

 

In case of any delays or issues with shipping, our customer service team will promptly communicate with the customer to resolve the problem.

 

With our careful packaging and efficient shipping methods, you can trust that your products will arrive in perfect condition and on time.

High Alumina Insulation Bricks

 

 

FAQ

 

 

Q: What are the materials used in furnace refractory?

A: Material composition: Furnace bricks are typically made from various refractory materials, including clay, high alumina, silica, magnesia, and chrome. The choice of material depends on the specific requirements of the furnace, such as operating temperature, chemical environment, and mechanical stress.

Q: What are acid refractories resistant to?

A: Acid Refractory Bricks: They are resistant to the melts of acidic composition (but will react with the melts of basic composition). Example: Fire-clay bricks, silica bricks.

Q: What are the factors affecting the refractory materials and applications?

A: Atmosphere, temperature, and the materials in contact are some of the operating factors that determine the composition of refractory materials.

Q: What is the temperature range for refractory materials?

A: They are commonly used in furnace linings and other high-temperature industrial applications. Temperature Range: Varies depending on the material, typically from 1000°C to 1300°C. Applications: Blast furnaces, kilns, incinerators, and reactors.

Q: What is the life of refractory material?

A: Depending on the composition of the material, most refractory materials have a shelf life ranging from six to twelve months. The shelf life is due to most monolithic materials containing cement.

We're well-known as one of the leading refractory materials for acid furnaces manufacturers and suppliers in China. Please feel free to buy refractory materials for acid furnaces at competitive price from our factory. Contact us for more details.