Corundum Refractory Castable

Corundum Refractory Castable

Corundum refractory castable is made of fused corundum, ultrafine alumina powder, pure calcium aluminate cement and various additive binders. It is a high-grade high-purity refractory castable that can only be used after on-site vibration construction and baking. Corundum refractory castable material is high-purity and has excellent high-temperature performance. It has the characteristics of high refractoriness, high strength, erosion resistance, low wear resistance, wear resistance, erosion resistance, high density, low porosity, good air sealing performance, low water consumption, fast setting, high early strength, etc. In particular, its three characteristics of high refractoriness, high high-temperature strength and strong resistance to melt corrosion make it widely used in the three major fields of petrochemicals, building materials and metallurgy. It is an ideal material for linings such as rotary kiln outlet, circulating fluidized bed boiler wear-resistant lining, second-stage converter, petrochemical industry waste heat boiler, petrochemical industry main combustion furnace, petroleum catalytic device cyclone separator, refining spray gun, electric furnace top, LF refining ladle cover, external refining device, breathable bricks, combustion chamber furnace, burner bricks, iron outlet ditch, ladle lining, etc.
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Description
product-800-800

Corundum castables are made of fused aluminate cement as a binder, α-Al2O3 and corundum as powder, corundum, mullite and magnesia-aluminum spinel as refractory aggregates, admixtures, mixed in proportion, mixed with water, molded and cured. Corundum castables have the characteristics of rapid hardening and early strength, high purity, high refractoriness, high load softening temperature and high strength. The maximum operating temperature is 1800℃. They are generally used in special parts of thermal equipment.

2. Performance and application of refractory castables

When corundum castables are prepared, refractory powder is fused corundum powder, the maximum particle size of refractory aggregate is 5mm, and its particle size distribution (%) is: 5-1mm. At the same time, composite admixtures such as retarders and water reducers are used. After the initial setting of the castable, it should be cured naturally in a humid environment or by standard curing because a lot of hydration heat is released within 8 hours. However, it is not suitable to be cured in water. After the curing period expires, the strength at room temperature should be tested. The strength change characteristics of the corundum castable are basically the same as those mentioned above, and the strength at medium temperature also decreases, but the absolute value of the strength is relatively high. Its drying compressive strength is 33~41MPa. In order to improve the refractoriness and high temperature performance of cement, an appropriate amount of α-Al2O3 is added to make the Al2O3 content in the cement greater than 77%, and the refractoriness reaches above 1750℃.

 

 

The electric corundum castable has the characteristics of good volume stability, high wear resistance and strong anti-stripping. It is mainly used for blast furnace hot air surrounding pipes, air nozzles, impregnation pipes (suction nozzles) for refining outside the furnace, integral spray gun linings, high-temperature parts of rotary kilns, cyclone separators and U-shaped pipe linings of petroleum catalytic cracking units, and upper cylinders and distribution cylinders (i.e., combustion chamber parts) of chemical high-temperature two-stage reformers. Production practice has proved that this type of refractory castable can meet the technical requirements of production and use. Its service life is basically similar to that of similar refractory castables in countries such as Japan, the United States and France, and it has achieved good social and economic benefits.

product-1694-800

 

Corundum Castable

 

Maximum operating temperature (℃)

 

≥1750

Hardening properties

 

Hydraulic hardness

Refractoriness(℃)

 

≥1790

Bulk density(kg/m3)

 

≈3100

Compressive strength(MPa)

110℃

≥70

1000℃

≥45

1350℃

≥40

Flexural strength(MPa)

110℃

≥10

1000℃

≥8

1350℃

≥8

Re-firing line changes(%)

1000℃

-0.1~0

1350℃

-0.31~+0.31

Thermal Conductivity(W/m.℃)

1000℃

≤1.8

800

≤1.7

chemical composition(WT%)

AL2O3

≥95

SiO2

≤0.2

Fe2O3

≤0.3

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