Refractory Castables for Chemical Hazardous Waste Incinerators

Refractory Castables for Chemical Hazardous Waste Incinerators

The incinerator requires stable and uniform structure, performance, and quality of refractory castables to avoid the concentration of impurities. Most incinerators use high alumina wear-resistant castables. In the wear-resistant castables used in garbage incinerators, the introduction of homogeneous materials not only reduces the apparent porosity of the material, improves its strength and wear resistance, but also enhances its resistance to fly ash erosion and penetration, extending the service life of wear-resistant castables in key parts of the incinerator and ensuring its stable operation.
Refractory castables for hazardous waste incinerators include: special grade high alumina alumina, corundum, alumina micro powder, kyanite, silica micro powder, zircon powder, dispersants, water reducers, retarders, explosion-proof agents, and binders. By adjusting the flowability of the material with alumina ultrafine powder and silica ultrafine powder, the material can be densified, the porosity can be reduced, and the construction requirements can be met. It has the characteristics of low porosity, low water absorption, high bulk density, and high uniformity.
With the development trend of large-scale incinerators, the technical characteristics of wear-resistant castables for incinerators are as follows:
(1) High strength and good wear resistance. To resist the wear of solid materials and the erosion of hot air flow;
(2) Good volume stability and acid resistance. To resist the erosion of acidic substances inside the furnace:
(3) Good thermal shock stability. To resist the damage of materials caused by changes in furnace temperature:
(4) Good resistance to CO erosion. To avoid furnace lining cracking caused by CO erosion
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Description
product-800-800

Widely applicable to various thermal kilns

Wear resistant and refractory castables are the most commonly used refractory castables among unshaped refractory materials and are mostly used in high-temperature kiln equipment. The main characteristic of this refractory castable is that the strength does not decrease after burning at a high temperature of 1300°C, or the overall strength is higher than that of ordinary clay refractory castables.

Wear resistant and refractory castables are prepared from white corundum, brown corundum, mullite and sillimanite; the basic technical measures in preparation are to improve the grade of refractory aggregates and powders by adding ultrafine powder and composite additives Agent, thereby reducing the amount of water used during mixing, enhancing the density of the tissue structure, reducing porosity, and improving strength and high-temperature performance.

 

 

Wear resistant and refractory castables are widely used because of their high wear resistance and fire resistance. They are generally used in suitable heating furnaces, soaking furnaces, heat treatment furnaces, rotary kilns and circulating fluidized bed boilers; various high temperature It is used in various kiln linings such as burner linings and heating furnace water pipe wrapping linings, and its use effect is particularly significant.

product-1694-800

 

Brand/Kind

Fireclay

 

HX-PC-5

HX-SN150S

HX-SN140F

(℃)

Max.service temperature

1500

1500

1400

(T/M³)

Amount required

(T/M³)

2.15

2.25

2.15

(%)

Additional water

12-14

10-12

15-17

(℃)

Refractoriness

≥1630

≥1670

≥1610

(%) Al2O₃

Chemical composition

≥40

≥45

--

(g/cm³)

Bulk density

after firing at

1400℃×3hr

≥1.90

≥1.90

--

(%)

Permanent linear change after firing at

 

1300℃×3hr

1400℃×3hr

--

±0.5

--

±1.0

±1.0

--

(MPa) Cold modulus of ruptureafter drying at

 

110℃×24hr

1400℃×3hr

≥4.9

≥9.805

--

--

--

--

(Mpa)

Cold crushing strength

after drying at

firing at

110℃×24hr

1300℃×3hr

1 400℃×3hr

--

--

--

≥25

--

≥20

≥5.88

≥10

--

Characteristics

Spalling resistance

High strength

Abrasion resistance

Top size 1mm

Applications

Blow pipe

Dust pipe of sintering furnace

Cover for desulfuriza-

tion

Soaking pit cover

Joint of bottom pour ing bricks

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