Corundum Silicon Carbide Refractory Castable (prefabricated Parts)

Corundum Silicon Carbide Refractory Castable (prefabricated Parts)

Corundum silicon carbide castables are made of fused brown corundum and silicon carbide as the main materials, and are prepared by adding pure aluminate cement binder, corundum fine powder, explosion-proof fiber, shrinkage-proof agent and other additives. The low-cement castable based on corundum and silicon carbide is a new generation of castables prepared by using ultrafine powder and high-efficiency additives and scientific particle grading. It has good chemical stability and good resistance to acids and alkalis, and is completely insoluble even in hydrochloric acid. Corundum and silicon carbide are used as the matrix skeleton to ensure that the castable has high body density and high strength material quality requirements, so that the product has sufficient corrosion resistance and wear resistance. It has the characteristics of high density, low porosity, high strength, low wear, thermal shock resistance and erosion resistance. According to customer requirements, the corundum silicon carbide refractory prefabricated parts are made after on-site mold casting, vibration and baking. The prefabricated blocks have the characteristics of high temperature resistance, corrosion resistance, wear resistance, vibration resistance, etc.
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Description
product-800-800

Corundum silicon carbide castable is a mixture made of fused brown corundum and silicon carbide as the main raw materials, silicon powder as the matrix material, pure aluminate cement binder, and additives such as kyanite and explosion-proof fiber. It is a castable amorphous refractory material.

Characteristics and application of corundum silicon carbide castables

Characteristics of raw materials of corundum silicon carbide castables:

The raw materials of fused brown corundum and silicon carbide are dense, high hardness, high refractory temperature, and wear resistance. They are high-quality high-temperature and wear-resistant raw materials;

Silicon carbide has a large thermal conductivity and a small thermal expansion coefficient. It is difficult to be corroded by molten steel or slag, has strong oxidation resistance, does not stick to iron slag, and is wear-resistant. It is a high-quality raw material that can directly contact molten steel or iron slag;

Silicon micropowder is the matrix component of corundum silicon carbide castables. After high temperature, it plays a role in connecting or bonding refractory aggregates, filling pores, achieving close stacking, and the fluidity and volume stability of the corundum silicon carbide refractory castable mixture. It can also promote sintering and improve the density, strength, high-temperature performance and use performance of the material (casting body); pure aluminate cement is a high-temperature resistant bonding material, which makes the cast lining have sufficient strength and high-temperature resistance at high temperatures. Kyanite is an expansive material, which expands in volume at high temperatures, preventing the castable from shrinking in volume at high temperatures, and improving the overall air tightness of the kiln lining.

 

 

Explosion-proof fiber is a fibrous material that can burn at low temperatures. During the baking stage, capillary pores are formed before the water vapor is formed. The water vapor is discharged through the pores to prevent the lining from cracking or peeling due to uneven heating.

Uses of corundum silicon carbide castables: Mainly used as lining materials for high-temperature equipment for non-ferrous metal smelting, such as the side walls of aluminum electrolytic cells, trays and walls of zinc distillation towers, etc. It has the characteristics of high thermal stability and thermal conductivity, will not be wetted by non-ferrous metals, good corrosion resistance and high thermal conductivity. It is mainly used as the lining of iron ladles and torpedo tanks, and the lining of iron ditch. It has the characteristics of resistance to erosion by slag, molten iron and alkali metals, strong oxidation resistance, good wear resistance and erosion resistance at high temperatures, and can improve the life of the container.

product-1694-800

 

Brand

HX-CYA

HX-CYB

HX-CYC

chemical composition/%,≥

Al2O3

55

65

75

 

SiC+C

15

14

13

Bulk density/g·cm-3,≥

2.30

2.50

2.70

Compressive strength/ MPa,≥

110℃×24h

20

25

30

 

1000℃×3h

25

35

40

 

1450℃×3h

35

45

55

Post-burn line changes /%

1450℃×3h

±0.6

±0.5

±0.4

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