Ladle Permanent Layer Castable

Ladle Permanent Layer Castable

The ladle permanent layer castable developed by our company adopts new process technology, adding low-impurity expansion agent to the matrix raw material to offset the partial shrinkage of the castable at high temperature. The castable with expansion agent improves the volume stability of the castable and improves the expansion of cracks after repeated use of the castable.
The particle grading adjusts the upper limit of the castable aggregate size from the original 8 mm to 12 mm. After testing, after the introduction of large particles, the amount of water added can be reduced by 0.5%, and the flexural strength at 1 100 ℃ can be increased by 2MPa. This is because the presence of large particles not only plays a skeleton role, but also can change the direction of long cracks, which helps to prevent the expansion of cracks and improve the volume stability of the castable.
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Description
product-800-800

Casables for permanent layer of ladle have the following advantages: good fluidity, suitable solidification time; labor-saving, quick and convenient; high strength, long service life; good thermal insulation performance, high temperature resistance, corrosion resistance and thermal shock resistance.

Casables for permanent layer of ladle are calcium aluminate phases with the highest Al₂O₃ content in the CaO-Al₂O₃ system. Their melting point is 1875℃, their thermal expansion coefficient is 8.0×10-6℃⁻¹, their particle volume density is 2.70g·cm⁻³, and their apparent porosity is 26.8%. The refractory performance of this material is similar to that of plate-like corundum, while its thermal conductivity is only 1/3 of that of corundum. It is a new type of high-quality thermal insulation raw material that has emerged in recent years. CA6 castable uses CA6 as aggregate, and the matrix is ​​made of plate-like corundum fine powder, alumina powder and calcium aluminate cement as binders. The volume density of spherical lightweight mullite particles is 1.59g·cm⁻³, and the apparent porosity is 38.9%. Lightweight mullite castables use microporous M70 spherical lightweight mullite balls as aggregates, and the matrix part is made of plate-shaped corundum fine powder, alumina powder and calcium aluminate cement as binders to ensure good resistance to slag erosion and improve the safety of the permanent layer.

 

 

At the same time, it has better thermal insulation and corrosion resistance than conventional high-aluminum castables, which can protect the insulation material and keep the ladle in good thermal insulation during the furnace service period.

product-1694-800

 

Main physical and chemical indicators of ladle permanent layer castables

 

name

High strength and high thermal insulation mullite castable

Heavy castables for permanent layer of ladle

Brand

HX-LW1.5-H

HX-GBSF65

HX-GBSF70

chemical composition ( % ) ;≥

Al2O3

55

65

70

Bulk density (g/cm³);≥

1.6

2.35

2.4

Compressive strength (MPa);≥

110℃×16h

10

30

35

 

1500℃×3h

15

45

50

Flexural strength (MPa);≥

110℃×16h

-

6

6

 

1500℃×3h

-

8

8

Post-burn line changes (%);

1500℃×3h

±1.0

±0.5

±0.5

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