AZS41 Fused Zirconium Corundum Brick

AZS41 Fused Zirconium Corundum Brick

In addition to the eutectic of silicon oxide and aluminum oxide, the fused zirconium corundum brick AZS41# also contains more uniformly distributed zirconium oxide crystals. Among the zirconium corundum brick systems, its corrosion resistance is the best. Therefore, it is selected for the key parts of the glass furnace to balance the life of these parts with other parts.
AZS41 is the most excellent product in the AZS series of products. It has extremely high resistance to glass melt erosion and extremely high glass phase seepage temperature, and has extremely low pollution to glass melt. It is widely used in key parts such as the pool wall at the hot spot of the glass furnace, the corner of the feeding port, the liquid flow hole, the kiln sill, the pool bottom bubble and the all-electric melting furnace.
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Description
product-800-800

Production process:

The raw materials are imported from Australia (ILUKA), China Alumina Group (Shangjie Aluminum Plant) and a small amount of zirconia (content: ZrO2 ≥ 90%) from Fujian Sanxiang New Materials Company, which are melted in an electric arc furnace for 3 hours, cast and processed.

 

Products Description

 

Product characteristics: In addition to having the same eutectic body as AZS33#, AZS36# adds more interlocking zirconia crystals and has a low glass phase content. Therefore, the corrosion resistance of 36#AZS zirconium corundum bricks is further enhanced, and the pollution to glass liquid is further reduced.

 

Application: Feeding port paving bricks, feeding port pool walls, melting part pool walls and other parts.

Chemical composition

 

Crystal phase analysis

Aluminum: 45.5% Zirconium: 41% Silicon: 12% Zirconia (badgeon): 41%

Sodium: 1.05% Iron, titanium: 0.25% Others 0.25% Glass phase: 17% Alumina (corundum): 42%

 

product-807-216

 

Fused zirconium corundum bricks are high-grade fused cast refractory materials with the following three advantages.

1. The composition phase is completely determined by the composition, and the final stable phase is good

The melt in the electric furnace is a completely one-phase liquid, and the composition phase after solidification is completely determined by the composition. This is generally impossible for bonded refractory materials.

 

For example, the bonded high-alumina brick is composed of quartz (Si02) and corundum (α-Al203): Since both exist in granular form, mullite is only generated at the junction of the two during firing. Therefore, the brick body is easily eroded from the high Si02 component during use. It is very difficult to obtain complete mullite crystallization for this kind of brick. However, this problem does not exist in fused zirconium corundum bricks. In the liquid phase, various chemical compositions are fully mixed and uniformly in molecular units, and finally re-formed. The crystal is well developed and the crystal shape can be seen with the naked eye. The bonded refractory body is very small and cannot be seen with the naked eye under normal circumstances. In this way, among the crystals of the same weight, the surface area of ​​​​the fused zirconium corundum brick crystal is small, so it has good resistance to corrosive agents.

 

From this we can see that the fused zirconium corundum bricks can obtain ideal crystals because, firstly, the raw materials react fully and secondly, the crystals are large, so the crystal stability is good.

 

Project

Unit

Index

True specific gravity

g/cm3

4.1

The velocity of the anti-glass liquid erosion in the static state (ordinary soda-lime glass 1500℃×36h)

mm/24h

1.2

Primary temperature of glass phase

1420

Softening point under load

1700

Coefficient of thermal expansion(1000℃)

%

0.8

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