Castables for CDQ Coke Oven

Castables for CDQ Coke Oven

CDQ castable is a high-strength, wear-resistant refractory material mainly used in coke drums in CDQ devices. It aims to extend the service life of the coke drum lining, reduce heat loss, and lower operating and maintenance costs.
It is mainly composed of high-alumina bauxite, hollow alumina balls, alumina powder, silicon powder and other ingredients. It has high refractory temperature, compressive strength and bulk density, and has good thermal conductivity and thermal stability. This material has been improved on the basis of traditional castables. By adjusting the particle grading and adding different admixtures, the amount of cement is reduced, the medium-temperature strength and load softening temperature are improved, and the thermal conductivity is reduced, thereby improving the overall performance and service life of the material.
This castable has the following characteristics and application advantages:
High temperature resistance: It can withstand high temperature environment and maintain stable working performance.
Anti-stripping: It has good anti-stripping performance, ensuring that the material will not fall off easily during long-term use.
Erosion resistance: It can effectively resist the scouring and erosion of coke and protect the lining of the coke tank.
Anti-scouring: It has strong ability to resist medium scouring and reduce material loss. Good thermal shock resistance: It has good thermal shock stability and can adapt to environments with drastic temperature changes.
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Description
product-800-800

The original part of the Gandeji corbel was built with small bricks, which was easy to damage.

After changing to the integral pouring construction, it has good integrity and convenient maintenance, which is very popular among customers.

Analysis of the cause of damage to the refractory material in the inclined area of ​​the dry quenching coke oven

The "bull leg" of the CDQ furnace is the main part of the chute area and is also the main damaged part of the CDQ furnace body. The so-called "bull leg" refers to a building structure made of about 1 to 3 layers of refractory bricks. According to the working environment and functional characteristics of the "bull leg", the cause of the damage to the heat-resistant material of the "bull leg" of the CDQ furnace body in the chute area was analyzed [1]. It is believed that the possible causes of damage are: First, the working environment. The "bull leg" of the chute area is in the cold and hot environment exchange zone in the CDQ furnace. The heat-resistant material is naturally affected by the long-term change of "thermal expansion and contraction". In addition, the "bull leg" is the part that bears the weight of the entire CDQ furnace body.

 

 

The strong bearing pressure exacerbates the damage process. Second, it is due to the high-temperature creep effect in the CDQ furnace. Because the CDQ technology is changing, The quenching process will produce moving coke and flowing flue gas, and this flow will be mixed with heat transfer. Therefore, under this long-term high-temperature creep form, the "bull leg" bricks will inevitably be corroded and damaged; thirdly, chemical corrosion causes damage. Although the heat-resistant material has good heat resistance and can withstand a certain amount of heat pressure, the chemical changes in the dry quenching furnace often produce corrosive chemical gases such as carbon monoxide, carbon dioxide, and sulfur dioxide. These gases will change the performance of refractory bricks, reduce refractoriness and strength, and make them more vulnerable to damage.

product-1694-800

 

project

Indicators

 

HX-AS7

HX-AS2

Al2O3+SiC % ≥

65

65

Compressive strength

MPa ≥

110℃×24h

40

60

 

1400℃×3h

60

80

Flexural strength

MPa ≥

110℃×24h

4

6

 

1400℃×3h

8

8

Line change rate % ≤ 1400℃×3h

±1.0

±1.0

Bulk density (g/cm³) ≥ 110℃×24h

2.65

2.60

Application area

Cooling section

Corbel, chute area

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